FABTECH 2026Las VegasOct 21–23Booth S35098Meet us there
Industries

Power Generation

Code-quality welds across fossil, nuclear, and renewable energy.

Power Generation
Overview

TIP TIG in
Power Generation

Power plants use stainless steels, high-alloy steels, chrome-moly, and 9% chrome creep-resistant alloys — P91 above all. All need tight control of heat input and weld quality. TIP TIG offers portable systems for on-site pipe welding and automated hot wire TIG for shop prefab. Used in fossil, nuclear, and renewable energy plants worldwide.

Key Advantages

Why TIP TIG

01

Lowest Heat Input

Lowest heat input of any wire-fed process. Preserves metallurgical properties of creep-resistant alloys.

02

Chrome-Moly & P91 Expertise

P91 welding demands a narrow heat-input window and a controlled interpass temperature. Proven on chrome-moly and 9% chrome alloys for high-pressure, high-temperature piping.

03

Portable & Automated

Portable manual systems for on-site pipe work. Automated hot wire TIG for shop prefab.

04

Code-Quality Workmanship

Consistent X-ray quality. Meets strict codes for fossil, nuclear, and renewable power plants.

05

Highest Deposition Rates

Much faster than standard TIG. Still delivers the weld quality power generation codes demand.

06

All Energy Sectors

Fossil fuel plants, nuclear facilities, combined cycle gas turbines, and renewable energy projects.

Proven in the Field

P91 from Root to Cap — ASME IX Qualification by an Independent Lab

A procedure qualification to ASME Section IX, tested by the independent ALS Maverick Testing Laboratories (Texas), with P91 specialist William F. Newell (Euroweld) and Juvenal Calvo (TIP TIG USA). A 2 in Grade 91 plate was welded entirely with TIP TIG hot wire — root, hot pass, fills, and cap — in the 3G position, vertical up, then post-weld heat treated. Many owners set minimum toughness requirements for P91; the weld-metal Charpy results were comparable to or better than manual TIG: 87–114 ft-lb at 72 °F, and still 74 ft-lb at 50 °F. Deposition was 2.1–2.3 lb/h — more than four times manual TIG in this qualification. All four side bends passed, and the cross-weld tensile specimens broke in the base metal.

2 inGrade 91 plate, root to cap
87–114 ft-lbWeld-metal Charpy, room temperature
4×Deposition vs. manual TIG
96.7 ksiTensile — break in base metal

Source: C. W. Patrick et al., ALS Maverick Testing Laboratories; W. F. Newell, Euroweld; J. Calvo, TIP TIG USA — Achieving Toughness in P91 Welds from Root to Cap

Applications

Typical Applications

P91 & Chrome-Moly Piping
Fossil Fuel Plants
Nuclear Facilities
Combined Cycle Gas Turbines
Desalination Plants
Renewable Energy Projects
Trusted By

Industry Leaders Using TIP TIG

SiemensGE Energy GroupWestinghouseRV Industries
Ready to Start?

Take Your Welding
to the Next Level.

Find your nearest reseller, explore the technology, or calculate your ROI.