TIP TIG RapidClad

TwinWire
RapidClad 2.0

Weld Overlay Cladding

The highest standard in weld overlay cladding. Lowest temperature and dilution. Highest deposition rates and welding speeds on the market.

20 lbs/hr 9,1 kg/hr Deposition Rate
80% Reduced Dilution
300% Faster than TIG
What is Weld Overlay Cladding?

Corrosion Protection
at Production Speed

Weld overlay cladding applies ERNiCrMo-3 (Alloy 625) for corrosion protection, hard-facing, and surface repair. The TwinWire RapidClad 2.0 delivers top deposition rates with minimal dilution.

Corrosion Resistant Overlay Alloy 625 layers protect pipelines, valves, flanges, and other critical components long-term.
Highest Deposition Rate Up to 20 lbs/hrUp to 9.1 kg/hr — far exceeding standard TIG and hot wire methods.
Lowest Dilution 80% reduced dilution rates maintain overlay chemistry with minimal base metal mixing.
See It in Action

The RapidClad Cladding Process

Watch TIP TIG TwinWire RapidClad 2.0 apply Inconel 625 overlay cladding. Highest deposition rates and lowest dilution on the market.

Advantages

Why TIP TIG RapidClad?

Maximum deposition rates with minimal dilution. Overlay cladding quality and productivity no other process can match.

Slag-Free Welds

No interpass cleaning needed. Less cycle time, less rework.

Lowest Heat Input

Minimal distortion. Preserves substrate material properties.

Lowest Dilution

Maintains overlay chemistry with minimal base metal mixing.

Highest Deposition up to 20 lbs/hrup to 9.1 kg/hr

Outperforming all comparable overlay cladding processes.

Enhanced Corrosion Resistance

Superior alloy integrity through controlled heat and dilution.

Minimal Fumes & Defects

Cleaner work environment. Fewer weld defects.

Simple to Operate

Intuitive setup and parameter selection for consistent results.

Increased Arc-On Time

Higher productivity with less downtime between passes.

Applications

Built for Critical
Components

Subsea Components
Bearing Seal Surfaces
Turbine Blades
Valve & Pump Components
CRA Pipes & Elbows
Forging Dies & Mining Bits
Industries

Trusted Across
Demanding Sectors

Oil & GasAerospacePetrochemicalPower GenerationNuclearMiningShipbuildingFood & DairyHeat Exchanger Mfg.Chemical ProcessingDesalinationPulp & Paper
Standard TIG
4.2 1.9
TIG Hot Wire
7.7 3.5
RapidClad 2.0
20 9.1
lbs/hr kg/hr
Performance

Unmatched
Deposition Rate

The TwinWire RapidClad 2.0 achieves the highest deposition rates in overlay cladding. Dynamic wire feed maintains optimal temperature and dilution control at every speed.

4.8× faster deposition than standard TIG
Ready to Start?

Take Your Welding
to the Next Level.

Find your nearest reseller, explore the technology, or calculate your ROI.

Find a Reseller → Contact Us