Heat Exchanger Manufacturing

Fast, slag-free tube-to-tubesheet welding at production speed.

Heat Exchanger Manufacturing
Overview

TIP TIG in the
Heat Exchanger Manufacturing

Heat exchangers use stainless steel, copper-nickel, Hastelloy, Inconel, and titanium. All need precise, repeatable welds. TIP TIG excels at tube-to-tubesheet joints. A trained welder finishes a 50 mm (2 in) tube weld in under 30 seconds. The modified 180-degree torch handles full tubesheets without repositioning.

Key Advantages

Why TIP TIG

01

30-Second Tube Welds

Finish a 50 mm (2 in) tube-to-tubesheet weld in under 30 seconds. Major production speed boost.

02

4x Faster Than TIG

Travel speeds of 300–500 mm/min (12–20 in/min) vs. 75–150 mm/min (3–6 in/min) with standard TIG.

03

All-Position Capability

The 180-degree torch welds full circumferential joints without repositioning the workpiece.

04

Works With Many Materials

Proven on carbon steel, copper, copper-nickel, stainless, Hastelloy, Inconel, and titanium.

05

Slag-Free Results

Clean, even welds with no slag. No post-weld cleaning. Fewer inspection rejections.

06

Reduced Heat Input

Minimal distortion and HAZ in thin-wall tubing. The assembly keeps its structural integrity.

Applications

Typical Applications

Power Plants
Chemical Plants
Petrochemical Plants
Petroleum Refineries
Natural Gas Processing
Sewage Treatment Facilities
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