weld overlay cladding

Compact Cladding Cell

The TIP TIG Compact Cladding Cell joints all the power and functionality of TIP TIG into a new design for maximum cost-effective overlay welding on components up to a diameter of 47.3 in (1200 mm) and a maximum weight of 7716 lb (3500 kg).

Because of its compact design, the TIP TIG Compact Cladding Cell is an extremely powerful cladding system, that provides simple operation, precise movements and comprehensive data logging capabilities.

COMPACT, SIMPLE AND INTUITIVE HMI

Developed by and for welding system operators, the control system has the most sophisticated functionality and best process reliability combined with a powerful, easy-to-use touch screen interface.

Category:

Features

  • Compact Design: The most compact system providing more welding capacity than any other compact cladding system
  • Quick Setup: All components are pre-installed, proofed and test-welded
  • Wide range of TIP TIG GTAW torches
  • Step motor precision for positioning
  • Remote diagnostics, operation, monitoring and maintenance via network or internet connection
  • Teach & Repeat
  • Touch & Retract
  • Constant surface speed
  • Manual override on all weld parameters
  • AVC – Arc Voltage Control
  • Comprehensive data logging
  • Actual values with real-time feedback
  • Multi-language and units toggling
  • Semi-automated calibration

Technical Data

ControlPLC
Automatic Voltage ControlYes
Hand-held Operator PendantYes
Cabinet HousingIP 52
Display Unit of MeasurementMetric/Imperial Switchable on the fly from HMI
Number of programs (Internal memory)50
Compact flash2 GB
Data cableEthernet
Wire Counter for Accurate Measurement of UsageYes
Arc On TimerYes
PLC Remote DiagnosisYes
Constant Surface SpeedYes
Software operation LanguageEnglish, German, Norwegian, Italian
Welding ProcessTIP TIG-Hotwire
Ring Groove WeldingYes
Tee Joint, X Joint, Upper Minor Bore, Lower Minor BoreYes, Laser-Tracking (easy-to-use, without programming)
Over Ride of Amps, WFS, Table Speed while weldingYes
Real time Position MeasurementYes
X AxisStepper-Controlled, 1300 mm Travel
Z AxisStepper-Controlled, 1300 mm Travel
OSC AxisStepper-Controlled, 100 mm Travel
Turntabel Capacity3500 kg
Table Size1200 mm
Bore Torch110 mm
Maximum Part Diameter1200 mm
Maximum Part Height2000 mm
Basic Data Logging with Heat Input CalculationYes
Slip Ring for Turntable for PreheatingOptional

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