weld overlay cladding

COMPACT CLADDING CELL

The TIP TIG Compact Cladding Cell joints all the power and functionality of TIP TIG into a new design for maximum cost-effective overlay welding on components up to a diameter of 47.3 in (1200 mm) and a maximum weight of 7716 lb (3500 kg).

Because of its compact design, the TIP TIG Compact Cladding Cell is an extremely powerful cladding system, that provides simple operation, precise movements and comprehensive data logging capabilities.

COMPACT, SIMPLE AND INTUITIVE HMI

Developed by and for welding system operators, the control system has the most sophisticated functionality and best process reliability combined with a powerful, easy-to-use touch screen interface.

Category:

Features

  • Compact Design: The most compact system providing more welding capacity than any other compact cladding system
  • Quick Setup: All components are pre-installed, proofed and test-welded
  • Wide range of TIP TIG GTAW torches
  • Step motor precision for positioning
  • Remote diagnostics, operation, monitoring and maintenance via network or internet connection
  • Teach & Repeat
  • Touch & Retract
  • Constant surface speed
  • Manual override on all weld parameters
  • AVC – Arc Voltage Control
  • Comprehensive data logging
  • Actual values with real-time feedback
  • Multi-language and units toggling
  • Semi-automated calibration

Technical Data

Control PLC
Automatic Voltage Control Yes
Hand-held Operator Pendant Yes
Cabinet Housing IP 52
Display Unit of Measurement Metric/Imperial Switchable on the fly from HMI
Number of programs (Internal memory) 50
Compact flash 2 GB
Data cable Ethernet
Wire Counter for Accurate Measurement of Usage Yes
Arc On Timer Yes
PLC Remote Diagnosis Yes
Constant Surface Speed Yes
Software operation Language English, German, Norwegian, Italian
Welding Process TIP TIG-Hotwire
Ring Groove Welding Yes
Tee Joint, X Joint, Upper Minor Bore, Lower Minor Bore Yes, Laser-Tracking (easy-to-use, without programming)
Over Ride of Amps, WFS, Table Speed while welding Yes
Real time Position Measurement Yes
X Axis Stepper-Controlled, 1300 mm Travel
Z Axis Stepper-Controlled, 1300 mm Travel
OSC Axis Stepper-Controlled, 100 mm Travel
Turntabel Capacity 3500 kg
Table Size 1200 mm
Bore Torch 110 mm
Maximum Part Diameter 1200 mm
Maximum Part Height 2000 mm
Basic Data Logging with Heat Input Calculation Yes
Slip Ring for Turntable for Preheating Optional

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